NEEDLE SET AND SUTURE YARN

专利摘要:
endoscopic suture system. the present invention relates to a treatment device for use with an endoscope that has an instrument channel for passing an endoscopic instrument and a distal end. the treatment device includes an end effector set with a base for installation at the distal end of the endoscope, a rotating end effector relative to the base, and a mounting part for securing the base to the endoscope. the mounting part is elastically compressible and can be radially compressed for insertion into the instrument channel, so that an expanding force of the elastically compressed mounting part retains the base relative to the distal end of the endoscope. the mounting part also includes an opening that extends longitudinally through it and communicable with the instrument channel 1 and dimensioned to receive an endoscopic instrument through it.
公开号:BR112013028784B1
申请号:R112013028784-5
申请日:2012-05-07
公开日:2021-04-27
发明作者:Vladimir Mitelberg；Donald K. Jones；J. Landon Gilkey；Brett E. Neiglreiter
申请人:Apollo Endosurgery, Inc；
IPC主号:

专利说明:

BACKGROUND OF THE INVENTION 1. FIELD OF THE INVENTION
[0001] The present invention relates to a treatment device that can be inserted into a body through a natural orifice with an endoscope or other steerable guide member. The present invention can be used to suture the tissue of a mammal, whether human or not, and whether it is alive or not, but is not limited to this. 2. DESCRIPTION OF RELATED TECHNIQUE
[0002] U.S. Patent Document No. U.S. 7,344,545 (Olympus Corporation) discloses an endoscopic suture system that has many modalities for performing a surgical operation. This suture system generally comprises a set having first and second arms which are actuated by a pusher to rotate each other while one arm grasps the tissue and the second arm leads a curved needle through the tissue. The system also includes a needle recovery member that requires rigid alignment with the curved needle arm. Although this system provides the ability to grab thick tissue, the tissue grabbing arm and the needle retrieval member layout provide volume for the system making it difficult to use in endoscopic procedures. SUMMARY OF THE INVENTION
[0003] The present invention provides an endoscopic treatment device that has a structure that enables a small profile for delivery while providing both a large opening and closing angle and produces a great needle force to pierce tissue to perform a surgical operation such as approximation and suture of tissue within the body.
[0004] According to one aspect of the present invention, an endoscopic treatment device is provided which is used to perform treatment on a body although it is operated outside the body. The treatment device comprises a flexible member coupled to a proximal cable assembly for out-of-body operation and a distal cover assembly where the cover assembly is adapted to fit the distal end of an endoscope. The flexible member is connected to a connecting mechanism and is actuated to cause a needle assembly that has a needle and needle support arm that is coupled to the cover assembly to move in one direction to pierce the fabric and in one direction. direction to be removed from the fabric.
[0005] According to another aspect of the present invention, an endoscopic treatment system is provided for use with an endoscope that has a cover assembly adapted to be positioned at the distal end of an endoscope where the cover assembly has at least one support assembly that is fixedly attached. A transmission member with a flexible structure has a distal end part that is inserted into a body and is capable of being operated outside the body by a proximal part coupled to a cable assembly. An impeller rod is coupled to the distal end part of the transmission member. A connecting member having a needle support arm is coupled to the pusher rod and hingedly coupled to the mounting bracket. A removable needle is attached to the needle support arm and is adapted to pierce tissue. When the pusher rod is actuated by the transmission member, the connecting member moves the needle support arm in one direction to pierce tissue or in one direction to remove it from tissue. An elongated needle capture device is positioned within the instrument channel of the endoscope and has a distal end adapted to receive and grasp the needle and a proximal end coupled to a cable assembly.
[0006] In accordance with another aspect of the present invention, a removable needle assembly having a needle tip member and a needle base member is provided. The needle tip member has a sharp end that is adapted to pierce tissue and a hollow end to receive the needle base member. The needle-tipped member also includes an opening which can take the form of a longitudinal slit through the wall adjacent the hollow end which is adapted to allow the suture to extend thereafter. The needle base member has a first end that is adapted to fit the hollow end of the needle tip member and a second end that is adapted to removably fit a needle support arm. The needle base member additionally includes a stop member which when coupled with the needle support arm limits the depth to which the base needle is inserted into the needle support arm. The coupling fitting of the needle tip member and the first end of the needle base member are adapted to attach a length of suture material to the needle assembly and allow it to extend through the opening adjacent to the hollow end of the member needle point.
[0007] In accordance with yet another aspect of the present invention there is provided a needle clamp assembly having first and second ends where a needle tip adapted to pierce tissue is positioned at the first end and a fabric stop member is positioned on the second end. The needle clamp assembly has a restricted first configuration and a second released configuration where the needle clamp assembly is elastically propelled to move from the first configuration to the second configuration. The first restricted configuration may take the form of a generally stretched elongated member. The second released configuration may take the form of a loop, helix or substantially closed loop.
[0008] In accordance with yet another aspect of the present invention, an endoscopic treatment system is provided for use with an endoscope that has a cover assembly adapted to be positioned at the distal end of an endoscope where the cover assembly has two pairs of supports fixing screws. A transmission member with a flexible structure has a distal end part that is inserted into a body and is capable of being operated outside the body. An impeller rod is coupled to the distal end part of the transmission member. A connecting member having a needle support arm is coupled to the pusher rod and hingedly coupled to the pairs of external mounting brackets. A connecting member having two ends is hingedly coupled to the pairs of internal mounting brackets at one end and hingedly coupled to the needle support arm at the other end. A removable needle is attached to the needle support arm and is adapted to pierce tissue. When the driving rod is actuated by the transmission member, the connecting member moves the needle support arm in one direction to pierce the tissue or in one direction to remove it from the tissue. An elongated needle capture device that is positioned within the instrument channel of the endoscope has a proximal cable and a distal end adapted to receive and grasp the needle.
[0009] In accordance with yet another aspect of the present invention there is provided a combination of cable assembly adapted to operate the movement of the transmission member to thereby open and close the needle arm and adapted to operate the needle capture device for in this way, grab and release the needle. The cable assembly includes a main cable body coupled to an endoscope channel coupling that is adapted to fit the instrument channel of an endoscope. An elongated needle capture device includes a proximal receptacle that is removably attached to the main cable body and a distal end that is positioned through the endoscope channel coupling within the instrument channel at one end. An actuating firing lever is coupled to the main cable body and operates the transmission member to axially advance or retract the transmission member.
[00010] In accordance with another aspect of the present invention, an endoscopic treatment system is provided which additionally includes a tissue grabbing member. The tissue grabbing member takes the form of an elongated member that has proximal and distal ends and is positioned with an endoscope channel. The distal end of the tissue grabbing member can take the form of a helix or conical spiral in which rotation of the helix when at a desired location adjacent to the tissue, causes the helix to substantially engage the tissue and allows the tissue to be retracted.
[00011] In accordance with yet another aspect of the present invention, an endoscopic treatment system is provided which additionally includes a member for grasping tissue. The tissue grabbing member takes the form of an elongated member that has proximal and distal ends and is positioned with an endoscope channel. The distal end of the tissue grabbing member can take the form of a pair of jaws so that when at a desired location adjacent to the tissue, the operation of the jaws causes the jaws to substantially engage the tissue and allows the tissue to be retracted.
[00012] In accordance with another aspect of the present invention, an endoscopic treatment device is provided which is used to perform treatment on a body although it is operated outside the body. The treatment device comprises a flexible member coupled to a proximal cable assembly for out-of-body operation and a distal cover assembly where the cover assembly is adapted to fit the distal end of an endoscope. The cap assembly includes an elongated channel lock member that has an end that is fixedly attached to the cap assembly and extends through the channel of an endoscope and is removably attached to the proximal end of the endoscope channel. The channel locking member may take the form of a small diameter flexible wire assembly or twisted wire assembly.
[00013] In accordance with yet another aspect of the present invention, an endoscopic suture system is provided for use with an endoscope that has a cap assembly adapted to be positioned at the distal end of an endoscope where the cap assembly defines mounting positions. A transmission member with a flexible structure has a distal end part that is inserted into a body and is capable of being operated outside the body. An impeller member is optionally coupled to the distal end portion of the transmission member. A connecting member having a gear part is coupled to the pusher member or the transmission member and hingedly coupled to a first mounting location. A connecting member having a gear part and a needle clamping arm at one end is hingedly coupled to a second mounting location so that the gear parts of the connecting member and the connecting member interrelate.
[00014] According to another aspect of the present invention, an endoscopic suture system is provided for use with an endoscope that has a cap assembly adapted to be positioned at the distal end of the endoscope where the cap assembly includes an elongated needle guard. The needle guard generally extends from the base of the cap in a direction distal to the end of the endoscope. Preferably the needle guard extends in a distal direction parallel to the geometric axis of the endoscope. The needle guard is adapted to prevent the fabric from inadvertently making contact with the needle tip while the needle tip is in an open position and the fabric is being positioned to suture.
[00015] In accordance with another aspect of the present invention, an endoscopic suture system is provided for use with an endoscope that has a cap assembly adapted to be positioned at the distal end of the endoscope where the cap assembly includes an elongated channel guard. The channel guard generally extends from a base of the cap in a direction distal to the end of the endoscope and is coaxial with the channel of the endoscope that is used by the needle capture device. The canal guard is adapted to assist in suturing by positioning the tissue at a sufficiently far distance from the endoscope channel end allowing for better visualization and providing a surface to support the tissue during the suture operation. Preferably, the distal end of the channel guard is inclined to provide a plane that is generally perpendicular to the needle tip when the needle tip crosses the plane along the needle suture path. Preferably, the minimum length that the channel protection extends from the cap is related to the field of view of the endoscope so that the minimum length allows sufficient tissue to be visualized when the tissue is placed in a suture position.
[00016] In accordance with another aspect of the present invention, an endoscopic treatment device is provided which is used to perform treatment on a body although it is operated outside the body. The treatment device comprises a flexible member coupled to a proximal cable assembly for out-of-body operation and a distal cover assembly where the cover assembly is adapted to fit the distal end of an endoscope. The cover assembly includes an elongated channel lock member that has an end that is removably attached to the cover assembly and extends through the channel of an endoscope and is removably attached to the proximal end of the endoscope channel by a tension set. The channel locking member may take the form of a small diameter flexible wire assembly or twisted wire assembly. Preferably, the channel lock member includes retaining members fixedly attached to each end. The tensioner assembly includes a bayonet lock fitting adapted to fit a bayonet pin to the endoscope, a receptacle member, a rotating wheel member having a tab member and a tension member. The proximal end of the channel lock member is attached to the flap member of the rotating wheel so that the rotation of the wheel applies a predetermined tension to the channel lock member. The receptacle member of the tensioning assembly together with the tensioning member, preferably formed of a spring, maintains the tension in the channel locking member resisting compression during normal bending operation of the endoscope.
[00017] In accordance with another aspect of the endoscopic treatment system of the present invention, a girth system is provided which includes a girth delivery device and a girth device. The gutter delivery device takes the form of an elongated tubular member having the proximal end coupled to a cable assembly and a distal end. The distal end of the girth device is removably attached to the girth device. The girth device has a receptacle that incorporates a suture capture hook at its distal end to capture the suture that has been placed through the tissue. A girth plug is positioned inside the girth receptacle and is movable from a first suture non-retention position to a second suture retention position to secure the suture in a fixed position by operating the cable assembly . Once the suture has been secured by the girth plug to the girth receptacle, the cable assembly can be operated to decouple the girth device from the girth delivery tool.
[00018] In accordance with yet another aspect of the present invention, a suture method using an endoscopic suture system is provided. This method comprises the steps of: (1) inserting a guide tube and / or endoscope into a body with a suture device attached to the endoscope and or to the guide tube; (2) opening a needle arm of the suture device that has a removable needle; (3) pressing the needle against the tissue in a desired suture location; (4) close the needle arm of the suture device; (5) pierce the fabric with the needle; (6) retrieve the needle using a needle capture device; (7) removing the needle from the fabric; (8) open the needle arm to remove it from the fabric; (9) close the needle arm; and (10) removing the suture device from the body.
[00019] In accordance with yet another aspect of the present invention, a suture method is provided that uses an endoscopic suture system that includes tissue clamps. This method comprises the steps of: (1) inserting a guide tube into a body; (2) insert a suture device attached to an endoscope into the guide tube and into the body; (3) opening a needle arm of the suture device that has a removable needle; (4) fitting a tissue adjacent to a desired suture using a tissue clamp; (5) pressing the needle against the tissue in a desired suture location; (6) close the needle arm of the suture device; (7) pierce the fabric with the needle; (8) retrieve the needle using a needle capture device; (9) removing the needle from the fabric; (10) open the needle arm to remove it from the fabric; (11) release the tissue from the tissue clamp; (12) close the needle arm; and (13) removing the suture device from the body.
[00020] In accordance with another aspect of the present invention, a suture method is provided to perform a straight suture using an endoscopic suture system. This method comprises the steps of: (1) inserting a guide tube into a body; (14) insert a suture device attached to the endoscope in the guide tube and insert the suture device into the body; (15) opening a needle arm of the suture device that has a removable needle; (16) press the needle against the tissue in a desired suture location; (17) close the needle arm of the suture device; (18) pierce the fabric with the needle; (19) retrieving the needle using a needle capture device; (20) removing the needle from the fabric; (21) open the needle arm to remove it from the fabric; (22) close the needle arm; (23) insert the needle into the needle arm endoscopically using the needle capture device; (24) perform steps (3) to (11) as needed.
[00021] In accordance with yet another aspect of the present invention, a method is provided for attaching tissue using an endoscopic suture system that includes a pre-tensioned elastic needle clamp and tissue clamp. This method comprises the steps of: (1) inserting a guide tube into a body; (2) insert a suture device attached to the endoscope in the guide tube and insert the suture device into the body; (3) opening a needle fixing arm of the suture device that has a removable needle clamp; (4) fitting a tissue adjacent to a desired suture site using tissue clamp (5) pressing the needle clamp against the tissue at a desired suture site; (6) close the needle fixing arm of the suture device; (7) pierce the fabric with the needle clamp; (8) grasping the tip of the needle clamp using a needle capture device; (9) open the needle clamp to remove it from the fabric; (10) releasing the needle clamp from the needle capture device (11) releasing the tissue from the tissue clamp; (12) close the needle clamp arm; and (13) removing the suture device from the body.
[00022] The advantages of the invention will be presented in the description below, and in part will become obvious from the description, or can be learned by practicing the invention. The advantages of the invention can be realized and obtained by means of the instruments and combinations presented particularly hereinafter. BRIEF DESCRIPTION OF FIGS.
[00023] The attached drawings, which are incorporated into and constitute a part of the specification, illustrate modalities of the invention, and together with the general description presented above and the detailed description of the modalities presented below, serve to explain the principles of the invention. .
[00024] FIG. 1 is an illustrative view showing an endoscopic suture system with an endoscope system according to a first embodiment of the present invention;
[00025] FIG. 2 is an enlarged view of the proximal part of an endoscope and an endoscopic suture system shown in FIG. 1;
[00026] FIG. 3 is an enlarged perspective view of the distal end of an endoscopic suture system according to an embodiment of the present invention where the suture actuating arm is closed;
[00027] FIG. 4 is an enlarged perspective view of the distal end of an endoscopic suture system according to an embodiment of the present invention where the suture actuating arm is open;
[00028] FIG. 5 is another enlarged perspective view of the distal end of an endoscopic suture system according to an embodiment of the present invention where the suture device's actuation arm is open;
[00029] FIG. 6 is an enlarged perspective view of the cover assembly of an endoscopic suture system according to an embodiment of the present invention where the actuating arm of the suture device is closed;
[00030] FIG. 7 is an illustrative view of a needle assembly for use with an endoscopic suture device in accordance with an embodiment of the present invention;
[00031] FIG. 8 is an exploded view of a needle assembly of FIG. 7;
[00032] FIG. 9 is an illustrative view of a needle assembly for use with an endoscopic suture device according to another embodiment of the present invention.
[00033] FIG. 10 is a view of an endoscopic clip for use with an endoscopic suture system in accordance with an embodiment of the present invention;
[00034] FIG. 11 is a view of the preferentially driven elastic endoscopic clamp of FIG. 10 when released.
[00035] FIG. 12 is a view of an endoscopic clip for use with an endoscopic suture system according to another embodiment of the present invention;
[00036] FIG. 13 is a view of the preferentially driven elastic endoscopic clamp of FIG. 12 when released;
[00037] FIG. 13A is a view of the preferentially driven modified elastic endoscopic clip of FIG. 13 when released and which has a coil that extends over the sharp point;
[00038] FIG. 14 is a view of the helical tissue clamp;
[00039] FIG. 15 is an enlarged view of the distal end of the helical tissue clamp;
[00040] FIG. 16 is a top view of a girth device and girth delivery device;
[00041] FIG. 17 is a side view of a girth device and girth delivery device;
[00042] FIG. 18 is an enlarged exploded view of the distal end of the girth and the girth delivery device;
[00043] FIG. 19 is an enlarged view of the girth device in an open configuration;
[00044] FIG. 20 is an enlarged view of the girth device in a closed configuration;
[00045] FIG. 21 is a sectional view of an endoscopic guide tube;
[00046] FIG. 22 is a partial cross-sectional view of an endoscopic suture system disposed within the lumen of an endoscopic guide tube;
[00047] FIG. 23 is a partial cross-sectional view of an endoscopic suture system extending from the distal end of an endoscopic guide tube;
[00048] FIG. 24 to FIG. 34 illustrates steps in a surgical suture procedure using an endoscopic suture system according to an embodiment of the present invention in which FIG. 24 is a view of a step in which an endoscopic suture device is positioned adjacent to a wound at a desired treatment location;
[00049] FIG. 25 is a one-step view in which a tissue clamp is extended adjacent to a wound at a desired treatment location;
[00050] FIG. 26 is a one-step view in which a tissue clamp fits the tissue and is slightly retracted to bring the tissue closer to the endoscope;
[00051] FIG. 27 is a view of an alternative step in which a tissue clamp fits the tissue and is substantially retracted to bring the tissue into contact with the endoscope;
[00052] FIG. 28 is a view of a step in which the needle pierces the fabric;
[00053] FIG. 29 is a view of a step in which the needle support arm is removed from the tissue by depositing a suture through the tissue;
[00054] FIG. 30 is a view of a step in which the tissue clamp detaches the tissue;
[00055] FIG. 31 is a view of a step in which the needle is reloaded into the needle support arm;
[00056] FIG. 32 is a view of a step in which a girth device captures the suture;
[00057] FIG. 33 is a view of a step in which the suture is tightened using the girth device to thereby close the wound;
[00058] FIG. 34 is a view of a girth device released from the girth delivery device;
[00059] FIG. 35 to FIG. 38 illustrate steps in a surgical suture procedure using an endoscopic suture system according to another embodiment of the present invention in which FIG. 35 is a view of a step in which an endoscopic suture device has delivered a needle through the tissue at a desired treatment location;
[00060] FIG. 36 is a view of a step in which a girth device captures the suture;
[00061] FIG. 37 is a view of a step in which the suture is clamped using the girth device to thereby close the wound;
[00062] FIG. 38 is a view of a girth device released from the girth delivery device;
[00063] FIG. 39 to FIG. 42 illustrate steps in a surgical suture procedure using an endoscopic suture system in accordance with yet another embodiment of the present invention in which FIG. 39 is a one-step view in which an endoscopic suture device that has a needle clamp is positioned at a desired treatment location;
[00064] FIG. 40 is a view of a step in which the needle clamp pierces the fabric;
[00065] FIG. 41 is a view of a step in which the needle support arm is removed from the fabric by depositing the needle clamp through the fabric;
[00066] FIG. 42 is a view of a step in which the tissue clamp disengages the tissue and the needle clamp closes the wound;
[00067] FIG. 43 is an illustrative view showing an endoscopic suture system with a channel locking member according to another embodiment of the present invention;
[00068] FIG. 44 is an enlarged perspective view of the cover assembly of an endoscopic suture system according to an embodiment of the present invention where the actuating arm of the suture device is closed;
[00069] FIG. 45 is an enlarged perspective view of the cover assembly of an endoscopic suture system according to an embodiment of the present invention where the suture device's actuation arm is open;
[00070] FIG. 46 is an enlarged exploded perspective view of the cover assembly of an endoscopic suture system according to an embodiment of the present invention;
[00071] FIG. 47 is another enlarged perspective view of the cover assembly of an endoscopic suture system according to an embodiment of the present invention where the actuating arm of the suture device is closed;
[00072] FIG. 48 is yet another enlarged perspective view of the cover assembly of an endoscopic suture system according to an embodiment of the present invention where the suture actuating arm is closed;
[00073] FIG. 49 is yet another enlarged perspective view of the cover assembly of an endoscopic suture system according to an embodiment of the present invention;
[00074] FIG. 50 is yet another enlarged perspective view of the cover assembly of an endoscopic suture system according to an embodiment of the present invention;
[00075] FIG. 51 is an enlarged perspective view of the channel locking tensioner assembly in a first configuration according to an embodiment of the present invention;
[00076] FIG. 52 is an enlarged perspective view of the channel locking tensioner assembly in a second configuration according to an embodiment of the present invention;
[00077] FIG. 53 is an illustrative view of a needle assembly according to an embodiment of the present invention;
[00078] FIGS. 54A to 54C illustrate steps in assembling the components of a needle assembly according to an embodiment of the present invention;
[00079] FIG. 55 is an illustrative view of a needle capture device according to an embodiment of the present invention;
[00080] FIGS. 56A and 56B are enlarged partial section views of the distal end of a needle capture device, where FIG. 56A illustrates the needle capture assembly in a normally closed configuration and FIG. 56B illustrates the needle capture assembly in an open configuration;
[00081] FIG. 57 is an enlarged partial cross-sectional view of the needle catching assembly interlocked with a needle assembly according to an embodiment of the present invention;
[00082] FIG. 58 is a perspective view of a cable assembly of an endoscopic suture system according to an embodiment of the present invention;
[00083] FIG. 59A is a cross-sectional view of the cable assembly of FIG. 58 in a closed position with the cable assembly of the capture assembly locked in position inside it;
[00084] FIG. 59B is a perspective view of the arrangement of FIG. 59A;
[00085] FIG. 59C is a perspective view of the cable assembly of FIG. 58 in an open position and with the capture assembly cable assembly locked in position inside it;
[00086] FIG. 60A is a perspective view of a molded suture dispenser that includes a removable needle protection tab;
[00087] FIG. 60B is a perspective view of the suture dispenser where the needle guard tab has been removed to provide access to the needle retaining member;
[00088] FIG. 60C is an exploded perspective view illustrating the components of the molded suture dispenser;
[00089] FIG. 61A is an enlarged perspective view of the needle retaining member;
[00090] FIG. 61B is an enlarged partial cross-sectional view of the needle retaining member securing the removable needle assembly;
[00091] FIG. 62A is a perspective view illustrating the needle capture device engaging the suture dispenser;
[00092] FIG. 62B is an enlarged partial cross-sectional view of the needle capture assembly in interlocking fit with the removable needle assembly positioned within the needle retaining member of the suture dispenser;
[00093] FIG. 63 to FIG. 69 illustrate steps in a surgical suture procedure using an endoscopic suture system according to another embodiment of the present invention in which FIG. 63 is a one-step view in which an endoscopic suture device is positioned adjacent to a wound at a desired treatment location;
[00094] FIG. 64 is a one-step view in which a tissue clamp is extended adjacent to a wound at a desired treatment location;
[00095] FIG. 65 is a one-step view in which a tissue clamp fits the tissue and is slightly retracted to bring tissue closer to the endoscope;
[00096] FIG. 66 is a view of an alternative step in which a tissue clamp fits the tissue and is substantially retracted to bring the tissue into contact with the endoscope;
[00097] FIG. 67 is a view of a step in which the needle partially pierces the fabric;
[00098] FIG. 68 is a view of a step in which the needle completely pierces the fabric;
[00099] FIG. 69 is a view of a step in which the needle support arm is removed from the tissue by depositing a suture through the tissue;
[000100] FIG. 70 is an illustrative view showing an endoscopic suture system with an endoscope system in accordance with yet another embodiment of the present invention;
[000101] FIG. 71 is an enlarged view of the proximal part of an endoscope and an endoscopic suture system shown in FIG. 70;
[000102] FIG. 72A is an enlarged perspective view of the distal end of an endoscopic suture system according to an embodiment of the present invention where the needle support arm of the suture device is closed;
[000103] FIG. 72B is an enlarged perspective view of the distal end of the endoscopic suture system in FIG. 72A from another viewing angle;
[000104] FIG. 73A is an enlarged perspective view of the distal end of an endoscopic suture system according to an embodiment of the present invention where the needle support arm of the suture device is open;
[000105] FIG. 73B is an enlarged perspective view of the distal end of the endoscopic suture system in FIG. 73A from another viewing angle;
[000106] FIG. 74 is an enlarged perspective view of the cover assembly of an endoscopic suture system according to an embodiment of the present invention where the arm of the suture device is closed;
[000107] FIG. 75 is an enlarged exploded perspective view of the cover assembly of an endoscopic suture system according to an embodiment of the present invention;
[000108] FIG. 75A is a perspective view of an alternative embodiment of an integrated fabric guard and mounting part for the cover assembly of FIG. 75;
[000109] FIG. 76A is an illustrative view of a needle assembly for use with an endoscopic suture device according to another embodiment of the present invention;
[000110] FIG. 76B is an exploded view of a needle assembly of FIG. 76A;
[000111] FIG. 77A is a partial cross-sectional view of a needle assembly for use with an endoscopic suture device in accordance with an embodiment of the present invention;
[000112] FIG. 77B is a partial cross-sectional view of a needle assembly for use with an endoscopic suture device in accordance with an embodiment of the present invention;
[000113] FIG. 78 is a partial cross-sectional view of a needle assembly fitted with a needle support arm for use with an endoscopic suture device in accordance with an embodiment of the present invention;
[000114] FIG. 79 is an illustrative view of a needle capture device for use with an endoscopic suture device according to another embodiment of the present invention;
[000115] FIG. 80 is a cross-sectional view of a needle capture device in FIGURE 79 for use with an endoscopic suture device according to another embodiment of the present invention;
[000116] FIG. 81 is an enlarged partial cross-sectional view of a proximal end of a needle capture device for use with an endoscopic suture device according to another embodiment of the present invention;
[000117] FIG. 82 is an enlarged partial cross-sectional view of a distal end of a needle capture device for use with an endoscopic suture device according to another embodiment of the present invention;
[000118] FIG. 83 One is an enlarged illustrative view of a distal end of a needle capture device fitted with a needle assembly for use with an endoscopic suture device in accordance with another embodiment of the present invention;
[000119] FIG. 83B is an enlarged partial cross-sectional view of a distal end of a needle capture device fitted with a needle assembly for use with an endoscopic suture device in accordance with another embodiment of the present invention;
[000120] FIG. 84 is an enlarged partial cross-sectional view of a distal end of a needle capture device disengaged with a needle assembly for use with an endoscopic suture device according to another embodiment of the present invention;
[000121] FIG. 85A is an enlarged illustrative view of a cable support for use with an endoscopic suture device in accordance with another embodiment of the present invention;
[000122] FIG. 85B is an enlarged illustrative view of an alternative cable holder for use with an endoscopic suture device according to another embodiment of the present invention;
[000123] FIG. 86 is an illustrative view of a cable assembly for use with an endoscopic suture device according to another embodiment of the present invention;
[000124] FIG. 87A is an illustrative internal view of a cable assembly in an open position for use with an endoscopic suture device according to another embodiment of the present invention;
[000125] FIG. 87B is a partial cross-sectional view of a cable assembly in FIG. 87A;
[000126] FIG. 88A is an illustrative internal view of a cable assembly in a closed position for use with an endoscopic suture device in accordance with another embodiment of the present invention;
[000127] FIG. 88B is a partial cross-sectional view of a cable assembly in FIG. 88A;
[000128] FIG. 89 is a perspective view of a molded suture dispenser that includes a removable cover;
[000129] FIG. 90 is an exploded perspective view illustrating the components of the molded suture dispenser;
[000130] FIG. 91 is a perspective view illustrating the needle capture device engaging the suture dispenser;
[000131] FIG. 92 to FIG. 99 illustrate steps in a surgical suture procedure using an endoscopic suture system according to yet another embodiment of the present invention in which FIG. 92 is a one-step view in which an endoscopic suture device is positioned adjacent to a wound at a desired treatment location;
[000132] FIG. 93 is a one-step view in which a tissue clamp is extended adjacent to a wound at a desired treatment location;
[000133] FIG. 94 is a one-step view in which a tissue clamp fits the tissue and is slightly retracted to bring the tissue closer to the endoscope;
[000134] FIG. 95 is a view of an alternative step in which a tissue clamp fits the tissue and is substantially retracted to bring the tissue into contact with the endoscope;
[000135] FIG. 96 is a view of a step in which the needle partially pierces the fabric;
[000136] FIG. 97 is a view of a step in which the needle completely pierces the tissue;
[000137] FIG. 98 is a view of a step in which the needle support arm is partially removed from the fabric;
[000138] FIG. 99 is a one-step view in which the needle support arm is removed from the tissue by depositing a suture through the tissue;
[000139] FIG. 100 is a view of a helical tissue clamp according to another embodiment;
[000140] FIGS. 101A and 101B are exploded views of a helical tissue clamp;
[000141] FIGS. 102A and 102B are cross-sectional views of the proximal and distal parts of a helical tissue clamp in a first position;
[000142] FIGS. 103A and 103B are cross-sectional views of the proximal and distal parts of a helical tissue clamp in a second position; DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[000143] As shown in FIG. 1 an endoscope system 10 comprising an endoscope 12, a video display unit 14, an image processing device 16, a light source 17, a suction device 18 is used with and an endoscopic suture device 20 as part of an endoscopic treatment system according to an embodiment of the present invention. FIG. 2 and FIG. 3 illustrate the proximal and distal parts of the endoscope 12 and the endoscopic suture device 20, respectively. The endoscopic suture device 20 has an operable cable 22 that is removably coupled to the endoscope 12 in a first instrument channel 24. tissue 26 which is used to pick up tissue is shown positioned within a second instrument channel 28 of endoscope 12. The endoscopic suture device 20 includes an elongated needle capture device 30 which is removably attached to the cord 22 and extends to the distal end of the endoscope 12 slidably positioned within the instrument channel 24. The endoscopic suture device 20 is operated by cable 22 which is proximally coupled to the transmission assembly 32 which extends distally along the outer insertion tube 34 to the distal end 36 of the endoscope 12. The transmission assembly is coupled at its distal end to a cover assembly 38 which is positioned over the distal end 36 of the endoscope 12. FIG. 3 shows the distal end 40 of the needle capture device 30 and the helical tip of the distal end 42 of the tissue clamp 26 extends from the instrument channels 24 and 28 respectively. Positioned adjacent to the distal end of the needle capture device 40 is the needle assembly 44 which is connected to the suture thread 46. The needle assembly 44 is removably inserted into the needle support arm 48. The transmission assembly 32 comprises an outer sheath 50 which is preferably formed of a flexible coil and an impeller rod 52 positioned within the lumen and extending from the distal end of the outer sheath 50. The outer sheath 50 is fixedly attached to the cover assembly 38. A pusher rod 52 is coupled to a connecting member 54 via a pivot pin 56, and optionally via a pusher member 52a which can couple lever 52 and pivot pin 56. Connecting member 54 is also connected to a pair of external mounting brackets 58 via pivot pin 60. Mounting brackets 58 are fixedly attached to cover assembly 38. A pair of internal mounting brackets 62 are fixedly attached to cover assembly 38 and cone articulated to one end of a connecting member 64 via pivot pin 66. The other end of connecting member 64 is connected to the needle support arm 48 via pivot pin 68. The needle support arm 48 is coupled to the connecting member 54 via pivot pin 69.
[000144] As shown in FIG. 3, in FIG. 4, and in FIG. 5, the hinged connections of the connecting member 54 and connecting member 64 to the external and internal mounting brackets 58 and 62 respectively, allow the rotation of the needle support arm 48 when the pusher rod 52 is advanced or retracted axially. In FIG. 4, the cover assembly 38 is shown in an open configuration with the advanced push rod 52 (compare FIG. 3 where the cover assembly is in a closed configuration with the retracted push rod 52). FIG. 5 shows the endoscopic suture device 20 in an open configuration and from another angle where the pairs of internal and external mounting brackets 58 and 62 are most visible.
[000145] FIG. 6 shows a view of the cap assembly 38 uncoupled from an endoscope. The cover assembly 38 includes a fixedly attached insertion guide 70 coupled to a flexible channel lock 72. The insertion guide 70 is a tubular projection of the cover assembly 38 and is adapted to be positioned within the lumen of an instrument channel. of the endoscope at its distal end. The elongated flexible channel lock 72 extends from the insertion guide 70 through an instrument channel and is attached to the proximal end of the instrument channel. The channel lock 72 ensures that the cover assembly 38 does not inadvertently disengage from the distal end of the endoscope. Preferably the channel lock 72 takes the form of a single or multiple braided wire or cable of small diameter formed primarily of metals or polymers. Additionally, the small diameter of the channel lock 72 allows space for other instruments to be positioned within the instrument channel of the endoscope.
[000146] FIG. 7 illustrates needle assembly 44 comprising needle body 74, needle tip 76 and suture thread 46. Suture thread 46 may be formed from any materials commonly available for surgical suture such as nylon, polyolefins , PLA, PGA, stainless steel, nitinol and others. FIG. 8 shows a detailed exploded view of two needle assembly components 44. The needle tip 76 has a sharp distal end and a hollow proximal end that has a suture slit 78 through the side wall. The needle body 74 has a sharply tapered proximal end 74a adapted to fit within the needle support arm with the proximal end 74a having a shoulder 79 between the end 74a and the rest of the needle body 74. A distal end 74b of the needle body 74 has a suture slit 80 adapted to concentrate the needle tip 76 concentrically. Flexible suture material is positioned at the distal end of the needle body 74 which extends through the aligned suture slits 78 and 80. The needle tip 76 and the needle body 74 are formed from suitable biomaterials and can be made of polymers such as nylon, PEEK, PLA, PGA, PLGA or metals such as stainless steel, nitinol or titanium. Components can be joined using standard joining techniques such as thermal bonding, ultrasonic welding, laser welding, adhesives or mechanical crimping. FIG. 9 illustrates an alternative needle assembly 82 that has a needle back 84 and a needle tip 86. Needle tip 86 has a sharp distal end, an opening for suture 88 and a hollow proximal end that is adapted for receive the needle back 84. The suture thread 90 is positioned inside the hollow end of the needle tip 86 and extends through the opening 88. The needle back 84 and the suture 90 are attached to the hollow end of the needle. needle tip 86 using any of the joining techniques mentioned above. The needle back 84 is preferably formed in a stretched form and of an elastic material such as nitinol. When the needle back 84 is placed on a curved needle support arm the needle back folds and applies force to the inner wall of the needle support arm holding the needle assembly 82 in place.
[000147] FIG. 10 to FIG. 13A illustrate alternative versions of needle assemblies for use in closing fabric defects. FIG. 10 shows a needle clamp 92 in a stretched configuration that has a body part 94, a crimped proximal end 96 and a piercing tip 98. Needle clamp 92 is preferably formed of nitinol or other elastic material and driven into a generally circular shape . Needle clamp 92 may be restricted in a generally stretched configuration, but when released it changes to its generally circular driven configuration as shown in FIG. 11. FIG. 12 shows an alternative needle clamp 100 that has a proximal back 102, a piercing tip 104, an outer coil cover 106, and a body part 108 that connects the proximal and distal ends. Needle clamp 100 also includes a fixing member 110 to securely attach at least a part of the bobbin 106 to the body part 108. The needle clamp 100 is preferably comprised of nitinol or other resilient material and is driven into a generally circular shape . Needle clamp 100 may be restricted in a generally stretched configuration, but when released it changes to its generally circular driven configuration as shown in FIG. 13. Coil 106 may be formed of suitable biomaterials such as polymers of nylon, polyester, PEEK, PLA, PGA, PLGA or metals such as stainless steel, nitinol, titanium or platinum. Coil 106 provides increased surface area for growing and encapsulating tissue as well as distributing the force placed on the tissue when closing a defect in the tissue. FIG. 13A shows a needle clamp 100 in which the bobbin 106 extends over the sharp piercing tip to thereby protect the tip from inadvertently damaging the surrounding tissue.
[000148] FIG. 14 shows the fabric clamp 26 that has a proximal handle 108, an elongated shaft member 110 and a helical tip 42. The shaft member 110 is formed of a multi-stranded wire or cable or any configuration that transmits torque that provides flexibility that does not hinder the targeting capabilities of the endoscope. FIG. 15 shows an enlarged view of the distal end of the tissue clamp 26. The shaft member 110 is coupled to the helical tip 42 by the tip coupling member 112. The tip coupling member 112 can be fixedly attached to the helical tip 42 and the shaft member 110 by any of the joining techniques mentioned above.
[000149] FIG. 16 and FIG. 17 show a girth implantation system 114 for securing the suture placed at a defect site in the tissue. The cannula implantation system 114 comprises a cannula assembly 116 and a cannula delivery device 118. The cannula delivery device 118 has a flexible elongated tubular shaft 120 which is removably coupled at its distal end to the cannula assembly. 116 and fixedly attached at its proximal end to the cable member 122. The cable member 122 includes a sliding finger ring assembly 124 and a thumb ring 126. The pusher rod 128 is slidably disposed within the lumen of the tubular shaft 120. The pusher rod 128 extends from the distal end of the tubular shaft 120 to the proximal end of the tubular shaft 120 and is coupled to the sliding finger ring assembly 124 with the clamping screw 130, so that the movement of the assembly of a finger ring relative to the thumb ring 126 causes axial movement of the impeller rod 128 within the lumen of the tubular shaft 120. A partially exploded view of the distal end of the implant system cinch installation 114 is shown in FIG. 18. As shown, the pusher rod 128 extends from the tubular shaft 120 and through the lock assembly 129. The lock assembly 129 is fixedly attached to the tubular shaft 120 and has two lock arms 132 with lock guides 134 in their distal ends. The locking arms 132 are pushed inwardly toward the central longitudinal axis of the tubular shaft 120. The locking assembly 129 is positioned within the lumen of a locking coupling 136 and is fixedly secured. The locking coupling 136 is configured at its distal end to fit with the proximal end of the lug 116 so that the locking arms 132 extend into the proximal lumen of lug 116 and when the pusher rod 128 is positioned within the lock assembly 129 the locking arms 132 are forced outward so that the locking tabs 134 engage by locking the tab flap openings 138. When the pusher rod 128 is retracted axially from the locking assembly 129 the locking arms 132 move inwardly towards its driven configuration causing the locking tabs 134 to release their locking slot with the tab flap openings 138 to thereby release the tab assembly 116. FIG. 19 illustrates cinch assembly 116 in an open configuration. Cinch assembly 116 has a tubular receptacle member 139 that has cinch flap openings 138 located at its proximal end and a suture hook 140 fixedly attached to its distal end. A safety catch 142 is slidably positioned within the lumen of the receptacle member 139. A retaining tab 144 is preferably formed from the wall of the receptacle member 139 and propelled inwardly towards the central geometric axis of the receptacle member 139 at its distal end. When the suture has been captured by the suture hook 140, the suture may become trapped within girdle assembly 116 by advancing the pusher rod 128 so that the safety lock 142 extends from the receptacle member 139 and attach the suture hook 140. With the safety clasp 142 in extended configuration the retention flap 144 moves to its inwardly driven configuration restricting the proximal movement of the safety clasp 142 to thereby secure the suture in the place.
[000150] FIG. 21 illustrates a guide tube 146 for use in an endoscopic procedure. The guide tube 146 has a proximal end 148 that includes a lumen 150 that extends to the distal end 152. Generally a guide tube 146 is positioned on a patient to provide a conduit to a desired location while protecting the surrounding tissue inadvertent damage. As shown in FIG. 22 and in FIG. 23 a guide tube 146 with an endoscopic suture device 20 positioned in the lumen 150. Once the guide tube 146 is positioned in a desired treatment location within the body, the distal end of the endoscopic suture device 20 can be extended beyond the end distal of the guide tube 146.
[000151] FIG. 24 to FIG. 34 represent a method for performing a suture operation using an endoscopic suture device 20 of the present invention. As shown in FIG. 24, the endoscopic suture device 20 is positioned adjacent to tissue 154 which has a defect in tissue 156 to be closed. The endoscopic suture device 20 is in an open configuration. FIG. 25 shows the tissue clamp 26 extended from the instrument channel of the endoscope so that the helical tip 42 is adjacent to the defect in the tissue 156. Rotating the tissue clamp 26 causes the helical tip 42 to securely hold the tissue 154 adjacent to the defect in the tissue 156. The tissue 154 can be brought closer to the endoscope by slightly retracting the tissue clamp 26 into the instrument channel of the endoscope as shown in FIG. 26. The degree of tissue retraction correlates with the size and location of the stitch. For example, to have a greater amount of sutured tissue, tissue 154 can be brought into contact with the endoscope by the tissue clamp as shown in FIG. 27. The needle support arm 48 is actuated to move to a closed position causing the needle assembly 44 to puncture the tissue 154. The suture thread 46 is pulled through the tissue as shown in FIG. 28. Control over the amount of tissue retracted gives the physician the ability to make a partial thickness point inside a tissue wall or a full thickness point that extends through a tissue wall. The needle capture device captures the needle assembly 44 by attaching it to the shoulder 79 (FIG. 7) and removes it from the needle support arm 48 (not shown). FIG. 29 shows the needle support arm 48 moved to an open configuration and removed from the tissue 154. Suture thread 46 remains through the tissue. FIG. 30 shows the elongation of the suture thread 46 through the fabric 154 retracting the endoscopic suture device 20 while retaining the needle assembly 44 within the needle catching device. FIG. 31 shows the needle support arm 48 moved to a closed configuration and the needle assembly 44 reinserted into the needle support arm 48 advancing the needle capture device if the clinician wants to make another stitch. If the doctor does not want to make another stitch, the needle set with the suture thread can be retracted through the endoscope channel and with both ends of the suture thread, one can be knotted and pushed down into the endoscope channel. to the treatment site to hold the tissue. Alternatively, the suture may be attached using a girth implantation system. As shown in FIG. 32 a bundle set 116 and a bundle delivery device 118 can be used to capture the suture thread 46. The suture thread can be pulled tight to securely close the tissue defect 156. Once the tissue defect 156 is sufficiently closed, the cuff assembly 116 can be moved into a closed configuration, to thereby secure the suture thread 46 as shown in FIG. 33. The cinch delivery device 118 can release the cinch assembly 116 as shown in FIG. 34 and the suture thread 46 can then be cut using any standard cutting means such as scissors. It is contemplated that the bundle may incorporate cutting means after attaching the suture.
[000152] FIG. 35 to FIG. 38 show another method of closing a defect in the tissue and attaching the suture. FIG. 35 shows the endoscopic suture device 20 having delivered a needle assembly 44 (shown schematically) and the suture thread 46 through the fabric 154 adjacent to a defect in the fabric 156 where the needle assembly 44 is resting adjacent to the fabric surface 154 FIG. 36 shows a girth implantation system that has a girth assembly 116 and a girth delivery device 118 having grabbed a portion of the suture 46. The suture is pulled tight to close the defect in the tissue 156 at the same time wherein the needle assembly prevents the end of the suture thread 46 from being pulled out through the fabric 154. Once the defect in the fabric 156 is sufficiently closed the girdle assembly 116 can be moved to a closed configuration to thereby secure the suture thread 46 as shown in FIG. 37. The cinch delivery device 118 can release the cinch assembly 116 as shown in FIG. 38 and the suture thread 46 can then be cut using any standard cutting means such as scissors.
[000153] FIG. 39 to FIG. 42 show yet another method for securely closing a defect in the fabric. FIG. 39 shows an endoscopic suture device 20 that has an open configuration and a needle clamp 100 that has a proximal backing 102 and a piercing tip 104 positioned on the needle support arm 48. The helical tip 42 of the tissue clamp 26 engaged the tissue 154 adjacent to the defect in tissue 156 and retracted the tissue towards the endoscope. FIG. 40 shows the needle support arm 48 in a closed configuration positioned through the fabric with the piercing tip 104 of the needle clamp 100 having pierced and exited the fabric. FIG. 41 shows the needle capture device grasping the piercing tip of the needle clamp 100 with the needle support arm 48 in an open configuration and removed from the fabric 154. The proximal backing 102 of the needle clamp 100 is positioned adjacent to the location of the needle. tissue initially pierced by the perforating tip. FIG. 42 shows the release of the fabric 154 from the tissue clamp and the elastic needle clamp 100 taking its pre-driven shape generally circular to thereby close the defect in the fabric 156. As can be assessed, the application of a fabric sealant or adhesive can be used to assist in closing the defect in the fabric.
[000154] FIG. 43 shows an endoscopic suture device 320 according to another embodiment of the present invention. The endoscopic suture device 320 includes a cap assembly 322 that is adapted to fit with the distal end of an endoscope, an elongated channel lock member 324 that is optionally removable from cap assembly 322, an outer sheath 326, a sheath internal 328 and an elongated flexible transmission member 330. As seen in FIG. 44, cover assembly 322 additionally includes a fixedly secured channel lock receiver 332, an insertion guide in the endoscope channel 334, an elongated tissue guard 336, an elongated needle guard 338 extending distally from the base of the cover assembly and houses the mechanical assembly that provides rotary movement for the needle support arm 340 as shown in FIG. 44. The insertion guide in channel 334 is a tubular projection of cover assembly 322 and is adapted to be positioned within the lumen of an instrument channel of the endoscope at its distal end. The elongate flexible channel lock member 324 extends from the channel lock receiver 332 through an instrument channel and is secured at the proximal end of the instrument channel. The channel locking member 324 ensures that the cover assembly 322 does not inadvertently disengage from the distal end of the endoscope. Preferably the lock member of channel 324 takes the form of a single or multiple wire or cable of small braided diameter formed primarily of metals or polymers. Additionally, the small diameter of the channel lock 324 allows space for other instruments to be positioned within the instrument channel of the endoscope. FIGS. 44 and 45 respectively show the cover assembly 322 in a closed configuration of the needle arm 340 and in an open configuration of the needle arm.
[000155] For the purpose of example only, and not by way of limitation, in the embodiment shown, the cover assembly 322 has a cover element or ring 322a that has an internal diameter of approximately 13.5 mm, an external diameter of approximately 14.2 mm, a height just above 2 mm, and a part 322b having a rim width of between 1 mm and 2 mm.
[000156] For the purpose of example only, and not by way of limitation, in the modality shown, the elongated fabric protection 336 circumscribes approximately 50 degrees, of the ring 322a on its outer surface 336a and extends vertically approximately 9 mm over the top of the ring element 322a in its middle part. The inner surface 336b of the elongated tissue guard 336 is generally semicircular (to thereby help define the side walls 336d) and define an opening of approximately 4 mm to 5 mm that extends above a smaller ring 322c (see FIG. 48 ) of the cap assembly and above an endoscope channel within which the needle capture device is to be located (described hereinafter with reference to FIGS. 55 to 57). This channel can be the same channel as the endoscope into which the insertion guide in channel 334 is inserted as described hereinafter. The top surface 336d of the elongated tissue guard 336 is angled at an angle of approximately 45 degrees. With the provision provided, and as discussed hereinafter with reference to FIGS. 63 to 39, the fabric guard 336 helps to fold the fabric to sew and helps to prevent the fabric that is pulled into the cover assembly from clogging the endoscope channel and preventing sewing.
[000157] For the purpose of example only, and not by way of limitation, in the modality shown, the elongated needle guard 338 has a height of between approximately 18 mm and 19 mm, and forms an arcuate opening between two arms 338a, 338b which has the outer surface approximately 5 mm apart and the inner surfaces approximately 3.7 mm apart. The arms are joined by a top arch338c and an optional cross member (stop) 338d located below the arch 338c. Between the arms and cross member below 338d is a gear connection 342 described hereinafter. In addition, the curved needle support arm 340 is arranged so that when a needle is attached to the needle support arm 340, in a fully open position, the needle tip is preferably located under the arch 338c and between the arms 338a , 338b. The support arm 340 can then rotate to a closed position through the arcuate opening above the gear connection. Each arm 338a, 338b has a width of approximately 0.64 mm and a radial thickness of approximately 2.5 mm.
[000158] FIG. 46 shows a detailed exploded view of the cover assembly 322. The needle support arm 340 includes a first end 340a which is adapted to chase a needle assembly, and a second end 340b is fixedly attached to the gear connection of the arm needle 342 (for example, in a receiving hole 342a defined inside). By way of example only and not by way of limitation, the needle support arm 340 bends through an arc of approximately 90 degrees. The gear link 342 is mounted between the needle guard arms 338a, 338b and includes a gear part 344 which is mounted using the pivot pin 345 through the mounting hole 346 on the gear link 342 for the mounting holes (first mounting positions) 347 defined in the needle guard receptacle (arms) 338, and an arm or extension part 343. Gear part 344 includes side gear teeth 344a. Similarly, the gear connection of the pusher member 348 includes the gear part 350a with side gear teeth 350b that meshes with the gear teeth 344a, and WITH an arm 350c. The gear link 348 is mounted using the pivot pin 351 through the mounting hole 352 for the mounting holes (second mounting positions) 353 defined in the needle guard receptacle (arms) 338. The gear link 348 is also attached through the mounting hole 354 in the arm 350c to the pusher member gasket 356 using the pivot pin 357 and the mounting bracket 358. The pusher member gasket 356 is fixedly coupled to the transmission member 330. FIGS. 47 and 48 show the cover assembly 322 mounted where the gear part of the gear link 348 meshes with the gear part of the gear link 342 so that when the transmission member 330 is advanced the gear link 348 rotates and its gear part causes the gear part of the gear link 342 to rotate causing the needle support arm 340 to move to a closed position. In the closed position, the arm 343 of the gear link 342 extends around and above the gear link 348 and between the cross member 338d and the arc 338c. In the open position (FIG. 45), the arm 343 of the gear link 342 extends radially outward relative to the needle guard arms 338a, 338b, and the rear of the arm 350c can engage the edge of the cross member 338d which can act as a stop for the movement of the gear.
[000159] The cover assembly 322 can also include a wash flap 360 as shown in FIG. 48. The flush deflector redirects fluid from the endoscope to flush the gear mechanism to remove debris. The components mentioned above are all preferably made of biocompatible metals such as stainless steel and titanium although some high strength polymers may be suitable. The vertical positioning of the mounting holes 347 and 353 in the needle guard arms 338a, 338b reduces the profile of the cover assembly 322 and facilitates the delivery of the endoscopic suture device 320 to a treatment site.
[000160] To assist in retaining the cap assembly 322 at the distal end of the endoscope, FIGS. 49 and 50 illustrate views of the cover assembly 322 where the channel lock member 324 is optionally removably attached to the channel lock receiver 332 by the channel lock retainer member 362. Preferably the retainer member 362 is formed of a large backrest fixedly attached to the distal end of the channel locking member 324, while the channel locking receiver 332 defines a groove 333 that is less than the width of the backrest. If desired, channel lock wire or cable 324 can be welded or otherwise secured to channel lock receiver 332 or another part of the cover assembly. An additional mechanism for increasing the retention of the cap assembly at the distal end of the endoscope is shown in FIG. 50 where the insertion guide in channel 334 has a partially divided structure (i.e., one or more longitudinal openings 335 are provided). The two parts of the room can be pushed outward so that when they are placed in the instrument channel of the endoscope they apply an outward force to the inner wall of the channel to thereby assist in retaining the cover assembly at the distal end of the endoscope. FIGS. 51 and 52 show how tension is applied to the channel 324 locking member and maintained at the proximal end of the endoscope using a channel locking tensioner 365 that secures the proximal channel locking retainer member 366 attached to the proximal end of the endoscope. channel lock. The channel locking tensioner 365 includes a bayonet locking connector 370, which couples to the instrument channel of the endoscope and a spring 372 that supports a tensioner receptacle 374 coupled to a rotating tensioning wheel 376 that has a flap member 378. The proximal end of the channel 324 locking member is threaded through the tensioner receptacle 374 and through a valve located on top of the receptacle, and is positioned within a flap receptacle 380. Flap receptacle 380 secures the retaining member of the channel lock 366 to the tension wheel 376. The tension wheel 376 can then be rotated (for example, clockwise) to apply the appropriate tension to the channel lock member and then locked in place by a lock element (not shown) ). The spring 372 is used to compensate, by compression, the flexion of the endoscope to maintain a constant tension in the channel locking member. Alternatively, instead of providing a spring 372 between bayonet lock 370 and tensioner receptacle 374, the spring can be provided on wheel 376 to press the wheel toward a desired position (for example, the position in FIG. 51 ). When the lock member of channel 324 is flexed along with the display through a tortuous path, wheel 376 can rotate against the force of the spring to maintain the desired tension in the lock member of channel 324.
[000161] FIG. 53 illustrates the needle assembly 400 comprising suture thread 402, a needle tip 404, a locking slot 405 and a needle body 406. Suture thread 402 can be formed from any materials commonly available for the suture thread. surgical suture such as nylon, polyolefins, PLA, PGA, stainless steel, nitinol and others. FIGS. 54A to 54C show detailed exploded views of needle assembly components 400. Needle tip 404 has a sharp distal end and a hollow proximal end with a reduction tab 408. Needle body 406 has a proximal end adapted to fit inside the needle support arm 340 and a distal end that has a suture thread slot 410. The needle body 406 is adapted to concentrate the needle tip 404 and create the lock gap 405. The flexible suture material 402 is positioned at the distal end of needle body 406 extending through the suture thread slot 410. Needle tip 404 and needle body 406 are formed from suitable biomaterials and can be made of polymers such as nylon, PEEK, PLA , PGA, PLGA or metals such as stainless steel, nitinol or titanium. Components can be joined using standard joining techniques such as thermal bonding, ultrasonic welding, laser welding, adhesives or mechanical crimping.
[000162] FIG. 55 illustrates a needle capture device 450, which includes an elongated catheter or tube 452 that has a needle capture assembly 454 at its distal end and an actuator button 456 attached to the cable assembly 458 at its proximal end. for example, and not by way of limitation, the needle capture device 450 is a 3 mm tool in which the tube 452 and the distal end needle capture set 454 are preferably at most 3 mm in diameter. The cable assembly 458 is preferably adapted to be coupled to the cable assembly that operates the needle support arm of the endoscopic suture device 320 for ease of use. Toward that end, the cable assembly 458 is provided with a baffle tooth lock 459a and a generally rigid tooth 459b which are arranged to engage with reciprocal cavity and locking element in the cable assembly 600 of the suture device 320 as discussed below with reference to FIGS. 58 and 59A to 59C.
[000163] FIGS. 56A and 56B show an enlarged partial cross-sectional view of needle capture assembly 454 and distal end 460 of tube 452 in closed and open configurations respectively. The impeller rod or cable 462 is slidably positioned inside the lumen of the tube 452 having a proximal end mechanically coupled to the actuator button 456 and a distal end coupled to the actuator pin 464. The actuator pin 464 is positioned within a defined angled slot 465 on the lever arm 466 adjacent to the fixed pivot pin 468. At the distal end of the lever arm 466 there is an interlock device 470. The distal inner needle capture assembly part 454 forms the needle receptacle 472. The actuator button 456 incorporates a spring assembly that places the push rod 462 under a tension load to thereby cause the lever arm 466 to remain in a locked or closed configuration as shown in FIG. 56A. When the actuator button 456 is compressed, the pusher rod 462 is advanced, thereby bringing the lever arm 466 and the interlocking device 470 into a detached or open configuration as shown in FIG. 56B. FIG. 57 illustrates the needle assembly 400 positioned inside the needle receptacle 472 of the needle capture assembly 454. As shown, the needle assembly 400 is held in place by the interlocking insert of the interlocking device 470 and locking slot 405. In this configuration the needle capture device 450 can be used to deliver the needle through the instrument channel of the endoscope to load the needle assembly into the needle support arm 340.
[000164] A cable assembly 600 for the endoscopic suture device 320 is seen in FIGS. 58 and 59A to 59C. Cable assembly 600 includes a first stationary cable 604 and a second rotating cable 608 which is rotatably coupled to the stationary cable by pivot axis 612. The rotating cable 608 is spring-loaded into the open position seen in FIG. 58 by a spring 614 that rests and is fixed between the cables. Stationary cable 604 defines a proximal cavity 616 to receive cable assembly 458 from needle capture device 450. A tube 618 that terminates at port 620 extends from stationary cable 604. Port 620 includes a fluid valve 622 and a mechanical bayonet lock 624 to attach to the proximal end of an endoscope. The sheath 328 housing the transmission wire 330 also extends from the stationary cable. The second cable 608 defines a finger grip section 626, and a toothed locking element 628 at its proximal end. As described hereinafter, the second rotating cable 608 is coupled to the transmission wire 330. The movement of the rotating cable towards the cable causes fixed axial movement (retraction) of the transmission wire 330. The movement of the rotating cable away from the cable fixed causes the axial movement (extension) of the transmission wire 330 in an opposite direction.
[000165] Moving now to FIGS. 59A to 59C, additional details of the cable assembly 600 are seen in addition to how the cable assembly 458 of the needle capture device 450 interacts with the cable assembly 600 of the endoscopic suture device 320. More particularly, as seen in FIG. 59A, an actuating pivot element 634 is pivotally coupled to the inner side of the first cable 604 by pivot pin 632. The transmission wire 330 is coupled to actuating pivot element 634 in a second location 636 by a spring 638 that can move one predetermined distance in a cavity 639 defined by the fixed cable 604. The rotating cable 608 is also coupled to the actuating pivot element 634 in a third location 640 by the support 642 which is coupled to the rotating cable 608 by the post 644. As a result, the rotation of the cable 608 (i.e., squeezing) towards the closed position of FIG. 59A causes the support 642 to pull down the location 640 of the actuating pivot element 634. The downward movement of the location 640 is accompanied by clockwise rotation of the actuating pivot element 634 around pivot pin 632, and therefore backward movement (clockwise) of the connection between spring 638 and the pivot element actuation 634 at location 636. The spring movement 638 pulls back the transmission wire 330.
[000166] The interaction of the cable assembly 600 with the cable assembly 458 of the needle capture device 450 is also seen in FIG. 59A. More particularly, the stationary cable 604 is provided with a fastener 648 that extends into the cavity 616 and is designed to fit the flexible tooth (lock) 459a cable assembly of the needle capture device 458. Additionally, the cavity 616 has a bottom proximal projection 650 to receive the rigid tooth 459b. Tube 618 extending out of stationary cable 604 extends into a tubular cavity 654 of stationary cable 604 housing a spring 656, to thereby load tube 618 out of the spring.
[000167] When it is desired to extend the needle capture device 450 with its distal needle capture assembly 454 through the endoscope, the distal end of the needle capture assembly is threaded into cavity 616 of stationary cable 604, from the cavity tubular 654, tube 618, port 620 and then into the endoscope. The needle capture assembly 454 is pushed until the cable 458 fits into the cavity 616 of the stationary cable 604. When pushed as far as possible, the rigid tooth 459b aligns with the shoulder 650, and the flexible lock 459a fits the fastener 648, to thereby lock the needle capture device 450 in place. The cable 462 of the needle capture device 450 with the sheath 452 extends from the actuator button 457 through the tubular cavity 654, through the tube 618, and through and out of the port 620. To actuate the needle capture set , button 456 is pressed as previously described. Disconnection of the needle capture device 450 from the cable assembly 600 is achieved by pressing down on a reduced portion 459c of the cable 458 adjacent and proximal to the lock 459a, to thereby cause the lock to disengage from the clip 648, and pull proximally on cable 458.
[000168] As best seen in FIGS. 59B and 59C, the needle capture device cable 458 is preferably provided with a toothed or hooked (459d) tooth extension. When the needle capture assembly 450 is in place in the cable assembly 600 of the endoscopic suture device, the cables 604 and 608 can be locked in place in a closed position by engaging the toothed locking element or tooth 628 in the rotating cable 608 with the toothed lock extension or similar tooth 459d of needle capture assembly 450 (which in turn is locked on stationary cable 604) as best seen in FIG. 59C. As will be assessed, teeth 628 and 459d are generally displaced laterally, but include hook-shaped parts which, after sliding through one another, fit or grip one another, thereby locking in place. Disengagement is achieved by applying a lateral force relative to one or both cables.
[000169] An innovative suture dispenser 500 having a dispensing body 502 and a removable needle protection tab 504 is shown in FIG. 60A. The suture dispenser 500 is shown in FIG. 60B with the needle guard flap 504 removed from the dispenser revealing a needle retaining member 506. To better illustrate the suture dispenser 500, FIG. 60C shows an exploded perspective view of the components. The suture dispenser 500 includes a lower body 508 and upper body 510 which together form a cavity housing the suture spool 512 containing suture 402, needle guard 504 and needle retaining member 506. The lower and upper bodies 508, 510 preferably include ribs 508a, 508b (similar ribs in the upper body not shown) in and around which the spool 512 rests so that the spool 512 can rotate with a minimum of friction in the cavity. The upper and lower bodies 508, 510 are also preferably each provided with walls 513a, 513b, 513c (seen in FIG. 60C only with respect to the lower body 508) that hold the needle retaining member 506 in place but allow the needle protection tab 504 is removed. More particularly, wall 513a is seen to form a rear wall for the needle retaining member. It includes a cut or hole 513d to receive a rear part of the needle retaining member (and needle) and the same angle at 513e to join the outer wall 513c. The wall 513b is a low wall that is placed between the walls 513a and 513c and is connected to the angled part 513e of the wall 513a. The wall 513b effectively forms two grooves with the first groove seating the needle retaining member 506 and holding it in place and the second groove seating a part of the needle protection flap 504. The protective needle flap, meanwhile, extends to out of a radial opening or hole in the outer wall 513c and can be pulled out (i.e. it can slide out) completely to reveal a receiving cavity 514 in the needle retaining member 506. The outer wall 513c is also provided with a opening or hole 513f in front of the receiving cavity 514. The suture dispenser 500 and most of its components are easily manufactured at low cost using suitable polymers such as polyethylene, polypropylene or polystyrene, injection molding and preferably designs that fit (for example, latches 508c and hollow receiving post 508d on the lower body 508, and fasteners 510c and post (not shown) on the upper body 510).
[000170] As seen in FIG. 60B, the needle guard 504 is preferably provided with claws 504a. The jaws are held tight between ribs (not shown) extending from the lower and upper bodies 508, 510 in order to hold the needle guard 504 in place. However, because the jaws are elastic, applying force to the flap part 504b of the needle guard 504, allows the needle guard 504 to be removed from the body of the dispenser 502.
[000171] As previously mentioned, the needle retaining member 506 includes a needle receiving cavity 514 as shown in FIGS. 61A and 61B where the removable needle assembly 400 is maintained. As shown in the partial cross-sectional view of FIG. 61B, the needle body 406 is held by friction within a hole 514a defined in the body of the retaining member 506 (in much the same way that it is held by friction in the needle holder arm 340 (FIG. 46) ) and the needle is connected to suture 402 which is wound on the suture spool. Needle tip 404 is accessible to needle capture assembly 454 through needle receiving cavity 514; that is, the cavity provides space around the needle tip to allow the needle capture assembly to enter the cavity and grasp the needle. Also as shown in FIG. 61B, the needle retaining member 506 has laterally elongated upper and lower flanges 514b which are received and seated in the grooves formed by the walls 513a, 513b of the upper and lower bodies 508, 510 of the suture dispenser 500. The body of the member the needle retainer has a cylindrical part that extends backwards through the hole 513d of the inner wall 513a.
[000172] FIGS. 62A and 62B show the suture dispenser 500 that receives the needle capture assembly 454 from the needle capture device 450. FIG. 62B shows a partial cross-sectional view of needle capture assembly 454 in interlocking fit with the needle for removal of the dispenser.
[000173] FIG. 63 to FIG. 69 represent a method for performing a suture operation using an endoscopic suture device 320 of the present invention. As shown in FIG. 63, the endoscopic suture device 320 is positioned adjacent to tissue 154 which has a defect in tissue 156 to be closed. The endoscopic suture device 320 is in an open configuration and the tip of the needle assembly 400 is encased by the needle guard 338. FIG. 64 shows the tissue clamp 26 which is extended from the instrument channel of the endoscope so that the helical tip 42 is adjacent to the defect in the tissue 156. Rotating the tissue clamp 26 causes the helical tip 42 to engage securely the tissue 154 adjacent to the defect in the tissue 156. The tissue 154 can be brought closer to the endoscope by slightly retracting the tissue clamp 26 into the instrument channel of the endoscope as shown in FIG. 65. During tissue retraction, needle guard 338 prevents the fabric from being dragged against the tip of needle assembly 400, to thereby reduce inadvertent damage to the fabric. The degree of tissue retraction correlates with the size and location of the stitch. For example, to have a greater amount of sutured tissue, the tissue clamp can bring the tissue 154 close to the endoscope as shown in FIG. 66. When attempting to suture a large amount of tissue, the position of the angled tissue protection distal end 336, in conjunction with the needle guard 338, helps to fold the tissue in preparation for suturing and preferably helps to prevent the tissue from becoming sutured. locate immediately adjacent and thereby obstruct the needle capture device. The needle support arm 340 is actuated to move to a closed position causing the needle assembly 400 to puncture the fabric 154. The angled fabric protection part 336 provides support for the fabric allowing the needle to more easily penetrate the fabric as shown in FIG. 67. Suture 402 is pulled through the tissue as shown in FIG. 68. Control over the amount of tissue retracted provides the physician with the ability to make a partial thickness point within a tissue wall or a full thickness point that extends through a tissue wall. The needle capture device captures needle assembly 400 and removes it from needle holder arm 340 (not shown). FIG. 69 shows the needle support arm 340 moved to an open configuration and removed from the tissue 154. Suture 402 remains through the tissue. To continue a straight suture, the needle support arm can be reloaded with the needle set without having to remove the endoscopic suture device from the body as previously described. If only one stitch is required, the suture can be tied in a surgical knot or a girth device can be used to secure the suture, in order to close the defect in the tissue.
[000174] FIG. 70 illustrates an endoscope system 710 comprising an endoscope 712 having an insertion tube 714 and an endoscopic suture device 720 as part of an endoscopic treatment system according to another embodiment of the present invention. FIGS. 71 to 72B illustrate the proximal and distal parts of the endoscope 712 and endoscopic suture device 720 respectively. The endoscopic suture device 720 has an operable cable 722 that is removably coupled to the endoscope 712 in the instrument channel receptacle 723 by the instrument holder 723. cable 724 with a movable joint 726. The instrument channel receptacle 723 of the endoscope 712 allows access to the first and second instrument channels 728 and 729, respectively. The endoscopic suture device 720 includes an elongated needle capture device 730 that extends to the distal end of the endoscope 712 and slidably positioned within the instrument channel 729. The needle capture device 730 also includes a cable 731. The endoscopic suture device 720 is operated by the cable 722 which is proximally coupled to the transmission set 732 that extends distally along the outer insertion tube 714 to the distal end of the endoscope 712. The transmission set 732 is coupled at its end distal to a cap assembly 733 which is positioned over the distal end of the endoscope 712. FIGS. 72A and 72B show the cap assembly 733 which has a cap base 734, a bottom mounting part 794 for mounting the cap base to the endoscope, a fabric guard 736, a needle guard 738, a needle support arm 740 and a needle assembly 741. The needle support arm 740 is shown in a closed position that positions the needle assembly 741 partially within the fabric guard 736. The needle support arm 740 is rotatably coupled to the gear set 742 and is operated by the axial movement of the elongated transmission member 744 through the transmission catheter 746 of the transmission assembly 732. The distal end of the transmission catheter 746 is fixed to the base of the cap 734. FIGS. 73A and 73B show the cover assembly 733 coupled to the distal end of the endoscope 712 where the needle support arm 740 is in an open position. In the open position, the needle assembly 741, which is removably attached to the needle support arm 740, is protected within the needle guard 738 and suture 748 extends visible within the instrument channel 729. In FIG . 73B the suture thread 748 is shown extending within the instrument channel 729 adjacent the distal end of the needle capture device 750.
[000175] FIG. 75 illustrates a detailed exploded view of the components of the cover assembly 733. The transmission member 744 is fixedly coupled to a joint of the impeller member 752 which has the mounting bracket 754. The connection of the impeller member 755, which has a hole mounting bracket 756, is pivotally coupled to mounting bracket 754 by securing pivot pin 757 through mounting bracket 754 and mounting hole 756. The drive connection of pusher member 755 also includes mounting hole 758 and side gear teeth 759 The needle support arm on the gear link 760 includes a mounting hole 762, adjacent to side gear teeth 764, and a mounting hole on the needle support arm 766. The needle guard 738 is generally formed of two parts comprising a "U" shaped top 770, which has a wide needle cover 772 and includes a pair of mounting holes 774 (one on each side of the "U") for additional components and an i bottom 776 where the legs of the "U" extend, which are fixedly attached to both the top 770 and the base of the cap 734 and include two pairs of mounting holes 778 and 780. The gear connection of the needle support arm 760 is attached to the bottom 776 by positioning the pivot pin 782 through the mounting hole 778 and the mounting hole 762. The side gear teeth 759 of the pusher member 755 gear connection are positioned to engage with the side gear teeth 764 of the connection of the needle support arm 760 and the two gear connections are secured by the positioning pivot pin 784 through the mounting hole 780 at the bottom 776 and the mounting hole 758 in the gear connection of the pusher member 755. The pin 786 is positioned in the mounting hole 774 of the upper part 770 and serves to prevent the unwanted movement of the connection of the needle support arm 760. The end effector of the needle support arm 740 is acop side to the gear connection of the needle support arm 760 securely holding the end of the needle support arm 788 into the mounting hole 766. The needle support arm 740 includes a straight-pointed member 790 adapted to fit the assembly of needle 741 and that defines a longitudinal geometric axis through it. The fabric guard 736 has a generally cylindrical shape and a tubular shape with a distal or upper part 792 that has an obliquely angled distal surface 792a relative to a longitudinal geometric axis through the fabric guard, and a suture pass through the suture 792b through which the suture thread can extend from within the working channel of the endoscope towards the retracted needle assembly 741 mounted on the needle support arm 740 (FIG. 73B). The bottom mounting part 794 has a generally cylindrical shape and a tubular shape that is provided in axial alignment with the fabric protection 736. Preferably the fabric protection 736 and the bottom mounting part 794 are formed integrally from a common tubular member , and an opening extends longitudinally through both the fabric protection 736 and the lower mounting part 794. A proximal part of the mounting part 794 tapers to a smaller profile in a direction transverse to its longitudinal geometric axis without decreasing the diameter of the opening through the mounting part to assist in its insertion into the instrument channel 729, as discussed in more detail below. In one embodiment, the proximal end of the mounting part 794 has a planar end surface 794a oriented at an oblique angle relative to the longitudinal geometric axis through the mounting part 794 (see also FIG. 74). Alternatively, the proximal part may include a surface that tapers along an inclined curve to a reduced profile of the end cross section. A base mounting stop 796 is located between the top and bottom to position the guard 736 and the mounting part 794 appropriately on the base of the cover 734. An elongated slot 797 in the fabric guard wall 736 extends from the bottom mounting stop 794 through the base mounting stop 796 and an upper portion portion 792. Slit 797 can be straight, as shown in FIG. 75, or as shown in the alternative embodiment of FIG. 75A, slot 797a may be non-straight, for example, extending in a zigzag. This non-straight extending slit 797a reduces the potential interference with the suture that extends in proximity to the slit. The base of the cover 734 includes a mounting hole 798 for positioning the lower mounting part 794. The mounting stop of the base 796 corresponds around the mounting hole 798 with the longitudinally appropriate part of the fabric guard 736 and the mounting part 794 and subsequently it is fixedly fixed, preferably by laser welding. The bottom mounting part 794 is preferably formed of an elastic material and has an outside diameter that is slightly larger than the diameter of the instrument channel of the endoscope. The diameter pushed out of the bottom mounting part 794 can be compressed or tightened temporarily using fingers or a tool (not shown) to reduce the diameter for insertion into the instrument channel. Once the compression source is removed, the elastic bias of the outer diameter of the bottom 794 engages with the inner diameter wall of the instrument channel with sufficient strength to retain the cover assembly 733 on the distal end of endoscope 712.
[000176] FIG. 76A illustrates needle assembly 741 comprising a preferably straight hollow needle body 800, a straight needle tip 802 and suture thread 748. Needle body 800 is preferably formed from a hypocube of suitable biocompatible materials. The needle body 800 is preferably processed by laser cutting to form various devices on the tube wall along the length of the tube such as tip flaps 804a and 804b located at one end of the tube, the suture flaps 806a and 806b, the needle support arm flaps 808a and 808b at the other end of the tube, as well as the suture hole 809 generally positioned in the middle of the tube. FIG. 76B shows an exploded view of the needle assembly 741 to provide additional component details. The needle tip 802 has a sharp end 810, a catch groove part 812, a tab groove part 814, a plug cover part 816 positioned between the grooves and a blind end part 817. FIG. 77A and FIG. 77B represents two partial cross-sectional views of the needle assembly 741. As shown, the blind end portion 817 of the needle tip 802 is positioned within the lumen of the needle body 800 so that the tip flaps 804a and 804b are adjacent to the groove part of the tip 814. As shown, the cap portion of the plug 816, covers one end of the needle body 800. The tip flaps 804a and 804b are plastically deformed towards the lumen of the needle body 800 to fit the groove portion of the flap 814 to thereby provide a mechanical interlock that secures the needle tip 802 to the needle body 800. The suture thread 748 has an end portion 818 which is positioned within the needle body 800 through the bore hole. suture thread 809 adjacent to the blind end portion 817. The suture thread flaps 806a and 806b are plastically deformed inwardly towards the lumen of the needle body 800 to secure the suture to the end 818 within the lumen en of the needle body 800. The needle holder arm flaps 808a and 808b are also plastically deformed towards the lumen of the needle body 800. To assist in piercing the tissue, the sharp end 810 of the needle tip 802 has a first tuned region 820 and a second tuned region 822.
[000177] FIG. 78 illustrates a partial cross-sectional view of the tip part 790 of the needle support arm 740 fitted with the needle assembly 741. The tip part 790 has a first, a second and a third part 824, 826 and 828 respectively, is positioned inside the open end of the needle body 800. As shown, the diameters of the first and third parts 824, 826 are slightly smaller than the inner diameter of the needle body 800 while the diameter of the second part 826 is appreciably smaller for define a circumferential groove 829 between the first and third parts 824, 828. The flaps of the needle support arm 808a and 808b flex when the first part 824 enters the lumen of the needle body 800 and recover elastically to fit the second part 826 of the needle support arm 740. To remove the needle body 800 from the tip part 790 a remarkable force is required to cause the flaps 808a and 808b to bend to ensure that the water body 800 does not inadvertently disengage from the needle support arm 740. The force to remove the needle body 800 from the tip part 790 is applied in a direction away from the tip part and coaxial to the geometric axis of the tip part. Alternatively, another means can be provided for attaching the needle body to the needle support arm. For example, the needle body can be provided with a plurality of arms into which the needle support arm is received.
[000178] FIG. 79 represents the needle capture device 730 which has an elongated primary catheter 830 extending from the distal end 750 to the proximal cable 731. Reinforcement sheaths 832 and 834 also extend from the proximal cable 731. The catheter primer 830 can be formed as a coil catheter that provides flexibility and some resistance to compression. FIG. 80 to FIG 82 illustrate cross-sectional views of the needle capture device 730. FIG. 81 shows an enlarged cross-section of the cable 731. The cable 731 includes a main body 836 and a button member 838. The main body 836 has a cavity 840 that is sized to receive the axis portion 842 of the button member 838. One spring member 844 is positioned within cavity 840 and couples to button member 838. An elongated cable 846 is coupled to shaft 842 and extends through main body 836 coupled to primary catheter 830 to distal end 750. Main body 836 includes a flange part 848, while the button member 838 includes a primary contact point 850. The flange part 848 is adapted to hold the main body 836 by two fingers while the primary contact point 850 is adapted to fit a thumb to press the button member 838. The distal end 750 of the needle capture device 730 includes a capture receptacle 852 that has a proximal end 853 that is coupled to the distal end 854 of the catheter r primary 830 as illustrated in FIG 82. Primary catheter 830 and cable 846 are dimensioned in length to locate a distal end of the capture receptacle 852 at the distal end of the instrument channel without protruding from it when the capture device needle 730 is fully inserted into the instrument channel 729 of the endoscope.
[000179] Within the capture receptacle there is an external rigid hypotube 856, an internal rigid hypotube 858 and an intermediate rigid hypotube 860. The internal hypotube 858 is positioned within the lumen of intermediate hypotube 860 which is positioned within the lumen of the external hypotube 856 The intermediate hypotube 860 has a proximal end 862 which is connected to the distal end 864 of the cable 846. The proximal end 866 of the external hypotube 856 is coupled to the distal end 854 of the primary catheter 830, while the distal end of the external hypotube 868 is coupled to the distal end 870 of the capture receptacle 852. The outer hypotube 856 includes laser-cut flap devices 872a and 872b cut from the wall. The intermediate hypotube 860 includes elongated laser cut slits 874. The internal hypotube 858 also includes laser cut slits 876. The flap devices 872a and 872b are plastically deformed through the slits 874 of the intermediate hypotube 860 to fit the slits 876 of the internal hypotube 858, in order to fix the position of the internal hypotube 858 relative to the external hypotube 856 but allowing the intermediate hypotube 860 to slide between them along the length of the slots 874. The external hypotube 856 has additional laser cut devices inside the wall that includes a hinge tab 878 that includes a lock tab 880, and a lock release ramp 882.
[000180] FIG. 83A represents an enlarged view of the distal end 750 of the needle capture device 730 fitted with the needle assembly 741. The capture receptacle 853 includes a plurality of vanes 884 separated by spaces 886 arranged radially around the distal end 870 and a plurality of vanes 888 separated by spaces 890 arranged radially around the proximal end 853. The vanes 884 and 888 assist in centering the distal end 750 within the fabric guard 736 to assist in the reliable capture of needle assembly 741 from the needle support arm 740 during suture. The spaces 886 and 890 between the reeds allow the suture thread within the instrument channel next to the needle capture device 730 to be dispensed freely when necessary during suturing. FIG. 83B is a cross-sectional view of capture receptacle 852 with needle assembly 741 engaged. When needle assembly 741 enters outer hypotube 856, needle point 802 lifts lock tab 880. When needle tip 802 contacts distal end 892 of inner hypotube 858, lock tab 880 returns to its normal driven position inwards and engages the capture groove part 812 to thereby lock the needle assembly 741 into the capture receptacle 852. The force of this capture socket is substantially greater than the force of the needle assembly 741 to the loading arm needle holder 740, so that the rotation of the needle holder arm 740 relative to the attached needle capture device 730 or the retraction of the attached needle capture device 730 relative to the needle holder arm 740 in a longitudinal coaxial direction away from the needle coupling tip part 790, it will exceed the force by which the needle assembly 741 is retained in the needle coupling tip part 790 causing the needle assembly ha 741 disengaging the needle support arm 740. The distal end 894 of the intermediate hypotube 860 is positioned proximal to the lock release ramp 882.
[000181] The ability to release the 741 needle set in a controlled manner is very desirable during an endoscopic suture procedure. The controlled release allows the clinician to reload the needle set on the needle support arm to make a continuous stitch to release the needle set for use as an anchor or t-anchor. FIG. 84 illustrates a needle assembly 741 that has been released from the needle capture device 730. As a result of the depression of the button member 838, the cable 846 is advanced distally causing the proximal end 862 of the intermediate hypotube 860 to move distally relative to the external hypotube 856. When the distal end 894 of the intermediate hypotube 860 contacts the lock release ramp 882 it causes the articulation flap 878 to rise to thereby cause the lock flap 880 to be removed from the groove portion of the lock Needle tip 812 802.
[000182] FIG. 85A represents an embodiment of a cable support 724 that includes a molded body part 895 having sides 896 and 897. A molded flange 898 extends around the upper part of the body part 895 and sides 896 and 897. A part molded socket 899 is positioned in a centralized location for coupling with operable cable 722. FIG. 85B illustrates an alternate cable support 900 that has a molded body part 902 with sides 904 and 906 and a flange 908 that extends around the top of body part 902 and sides 904 and 906. A molded socket part 910 is positioned in an off-center location adjacent to side 904 to couple with operable cable 722.
[000183] FIG. 86 illustrates a rear view of the operable cable 722 coupled to the cable support 900 which has a movable joint 726. The cable 722 includes a molded main body 912 which has a first cable arm 914, a second cable arm 916 and a cover 918. FIG. 87A shows the cable 722 without the cover member 918 and cable support 900 revealing the inner assembly of the main body 912 and the fixed ball member 920. The spool member 922 is positioned centrally within the main body 912. The first cable arm 914 is integrally formed with the plate 923 and with the transmission member receptacle 924 and rotatably positioned on the spool member 922. The spring member 926 is shown projecting through the spring slot 927 in the plate 923. The indexing member 928 is shown projecting through the indexing slot 929 of the plate 923. The movement of the indexing member 928 is restricted to the positions defined by the indexing path 930 which takes the form of a molded guide path in the main body 912. FIG. 87B shows a partial cross-sectional view of the cable 722 showing the inside of the transmission member receptacle 924. The spring beam member 932 has a second arm end 934 positioned adjacent the second cable arm 916 and an end of the member the transmission member 936 positioned adjacent to the transmission member 744. The transmission member 744 is fixedly attached to the spring bundle 932 at joint 937. The retaining member 938 is coupled to the transmission catheter 746 and positioned within the transmission member receptacle 924 of the plate 923. To ensure that the plate 923 rotates around the spool 922 properly, the guide member 940 positioned on the main body 912 extends through the arched guide slot 941 of the plate 923. The stop member spring 942 is also positioned in the main body 912 which maintains the position of a spring member end 926. The indexer path 930 includes the lock position 944 in which the first cable arm 914 it can be temporarily locked when closed. FIGS. 88A and 88B show cable 722 in a closed and locked position. The first cable arm 914 is shown positioned adjacent to the second cable arm 916. The transmission member receptacle 924 is shown rotated around the spool 922 so that the transmission catheter 746 is advanced distally relative to the transmission member 744 making with the needle support arm 740 of the cover assembly 733 to close (FIG. 74). The spring member 926 is compressed due to the rotation of the plate 923 around the spool member 922. The additional compression of the first cable arm 914 causes the indexing member 928 to move from the temporary lock position 944 and follow the path of the indexer 930 to a position where the stored energy of the compressed spring member 926 is released to cause the transmission member receptacle 924 to retract which drives the transmission catheter 746 relative to the transmission member 744 to thereby open the support arm of needle 740 of the cover assembly 733.
[000184] FIG. 89 illustrates a suture dispenser 950 that includes a molded base member 952 that is generally oval in shape, a raised outer wall 953 and a flexible lid member 954. The lid member 954 has an access opening 955 for access to the needle assembly 741. The cap member 954 has a shape and dimensions to be inserted into the outer wall 953 and to be attached to the base member 952 through a plurality of molded tabs 956 attached to the outer wall 953 and projected inwardly. a plane generally parallel to the base member 952. FIG. 90 shows an exploded view of the suture dispenser 950. The molded base member 952 also includes an elevated inner wall 958 having a plurality of molded winding tabs 960 and 962 attached to the curved sections 961 and 963 of the inner wall 958 which extend towards the outer wall 953 in a plane generally parallel to the base member 952. The molded base member 952 additionally includes a needle receptacle support member 964 that has a needle clamping opening 966 for securing the needle assembly 741. Suture thread 748 is wound around the inner wall 958 and positioned between the winding tabs 960 and 962 and base member 952 with the needle assembly 741 being positioned in the needle holding opening 966. FIG. 91 illustrates the capture receptacle 852 of the distal end 750 of the needle capture device 730 which engages the needle assembly 741 through the access opening 955 of the suture dispenser 950.
[000185] FIG. 92 to FIG. 99 represent a method for performing a suture operation using an endoscopic suture device 720 of the present invention. As shown in FIG. 92, the endoscopic suture device 720 is positioned adjacent to tissue 154 which has a defect in tissue 156 to be closed. The endoscopic suture device 720 is in an open configuration and the needle assembly tip 741 is encased by needle guard 738. FIG. 93 shows the tissue clamp 970 extended from the instrument channel of the endoscope so that the helical tip 972 is adjacent to the defect in the tissue 156. Rotating the tissue clamp 970 causes the helical tip 972 to securely fit the tissue 154 adjacent to the defect in the tissue 156. The tissue 154 can be brought closer to the endoscope by slightly retracting the tissue clamp 970 into the instrument channel of the endoscope as shown in FIG. 94. During tissue retraction, needle guard 738 prevents the fabric from dragging against the tip of needle assembly 741, to thereby reduce inadvertent damage to the fabric. The degree of tissue retraction correlates with the size and location of the stitch. For example, to have a greater amount of sutured tissue, the tissue clamp can bring the tissue 154 close to the endoscope as shown in FIG. 95. When trying to suture a large amount of tissue, the position of the angled tissue protection distal end 736, in conjunction with needle protection 738, helps to fold the tissue in preparation for suturing and preferably helps to prevent the tissue from locate immediately adjacent in this way to obstruct the needle capture device. The needle support arm 740 is actuated to move to a closed position causing the needle assembly 741 to puncture the fabric 154. The angled fabric protection part 736 provides support for the fabric allowing the needle to more easily penetrate the fabric as shown in FIG. 96. Suture thread 748 is pulled through the tissue as shown in FIG. 97. Control over the amount of tissue retracted gives the physician the ability to make a partial thickness point within a tissue wall or a full thickness point that extends through a tissue wall. The needle capture device captures the needle assembly 741 and removes it from the needle holder arm 740 (not shown). FIG. 98 shows the needle support arm partially retracted from the fabric illustrating the needle tip support arm 790 making contact with the fabric. FIG. 99 shows the needle support arm 740 moved to an open configuration and removed from tissue 154. Suture thread 748 remains through the tissue. To continue a straight suture, the needle support arm can be reloaded with the needle set without having to remove the endoscopic suture device from the body as previously described. If only one stitch is required, the suture can be tied in a surgical knot or a girth device can be used to secure the suture, in order to close the defect in the tissue.
[000186] FIG. 100 illustrates the instrument for grasping the tissue according to another embodiment of the present invention. The helical tissue clamp 1000 is shown having an elongated catheter 1010 with a cable 1012 positioned at its proximal end. Cable 1012 has a main body 1014 coupled to catheter 1010 and rotary knob 1016 to rotate the helix member 1018 positioned at the distal end of catheter 1010. FIGURE 101A shows an exploded view of the proximal part of the helical tissue clamp 1000. The rotary knob 1016 includes an elongated shaft 1020, a mounting part 1022 positioned between the extension arms 1024 and 1026 extending from the axis 1020. The locking tabs 1028 and 1030 are positioned at the ends of the extension arms 1024 and 1026 respectively. The guide members 1032 and 1034 are also positioned on the extension arms 1024 and 1026 respectively proximal to the locking tabs 1028 and 1030. The rotary knob 1016 is preferably formed as a plastic part molded with the axis 1020, the mounting part 1022, the extension arms 1024 and 1026, the locking tabs 1028 and 1030, the guide members 1032 and 1034 are all integrally formed. Guide members 1032 and 1034 are spaced apart and extend from their respective extension arms towards the other extension arm. The actuating member 1036 having a proximal end 1037 and angled proximal tip 1038 is shown extending through the receiving cavity 1040 of main body 1014 and strain relief member 1042. FIG. 101B shows an exploded view of the distal part of the helical tissue clamp 1000. The distal end 1046 of the acting member 1036 is shown extending from the distal end 1044 of the catheter 1010. The acting member 1036 preferably takes the form of a wire elongated flexible elastic, however, other forms of these flexible torque transmission multifilament cables, hypotubes or laser-cut catheters may also be suitable. Also shown are the support sleeve 1048 and the helix member 1018 which has a proximal part 1050, an intermediate part 1052, a distal part 1054 and a distal tip 1056. The helix member 1018 preferably takes the form of a coil formed of coiled wire which has a closed pass in the proximal part 1050 and an expanded pass in the intermediate and distal parts 1052 and 1054. The distal part 1054 of the helix member 1018 is preferably flattened towards the sharp distal tip 1056.
[000187] FIGS. 102A and 102B illustrate partial cross-sectional views of the proximal and distal parts of the mounted fabric helical forceps 1000 where the propeller member 1018 is in a delivery configuration. The rotary knob 1016 is shown attached to the main body 1014 so that the axis 1022 is inserted into the receiving cavity 1040. The locking tabs 1028 and 1030 of the extension arms 1024 and 1026 are interlocked with the first circular groove 1058 of the main body. 1014. The second circular groove 1060 is positioned distal to the first circular groove 1058 in the cavity 1040. The proximal tip 1038 of the actuation member 1036 is coupled to the mounting part 1022 of shaft 1020 to thereby restrict the longitudinal movement of the actuation member 1036 relative to the rotary knob 1016. The guide members 1032 and 1034 are positioned around the proximal end 1037 of the actuating member 1036 to restrict lateral movement of the proximal end 1037 relative to the rotary knob 1016. The actuating member 1036 extends across the end proximal catheter 1010 and strain relief 1042 which are coupled to the distal end of main body 1014 to the distal end of ca teter 1044. The distal end 1046 of the actuation member 1036 is positioned through the lumen of the support sleeve 1048 adjacent to the proximal part 1050 of the propeller member 1018. The distal end of the actuation member 1046 is preferably attached to both the support sleeve 1048 as the proximal part 1050 through laser welding. In addition, the proximal part 1050 of the propeller member 1018 can be directly attached to the support sleeve 1048. As shown in FIGS. 102A and 102B when the engaging tabs 1028 and 1030 are positioned interlocked within the first circular groove 1058, the helix member 1018 is fully positioned within the catheter lumen 1010 at the distal end 1044 providing a delivery configuration for the helical tissue clamp 1000. In the delivery configuration, the sharp distal tip 1056 is protected by catheter 1010 to prevent potential damage to the instrument channel during insertion through the endoscope. FIGS. 103A and 103B illustrate partial section views of the proximal and distal parts of the helical tissue clamp mounted 1000 where the propeller member 1018 is in a delivered configuration. The rotary knob 1016 is advanced distally relative to the main body 1014 so that the locking tabs 1028 and 1030 disengage from the first circular groove 1058 and interlock with the second circular groove 1060. The distal movement of the rotary knob 1016 relative to the main body 1014 causes the actuating member 1036 and the helical member 1018 to move distally relative to catheter 1010 so that the intermediate and distal parts 1052 and 1054 and the sharp distal tip 1056 extend distally to the distal end of catheter 1044 providing a configuration implanted. While in the delivery or implanted configurations, the rotation of the rotary knob causes the rotation of the propeller member 1018 through the rotation of the actuation member 1036. In the implanted configuration, the sharp distal tip 1056 is exposed and free to fit the tissue.
[000188] The present invention has been described in conjunction with the preferred embodiments shown in various drawings. Obviously, however, other similar modalities can be used to perform the same functions as those of the present invention, the above modalities can be modified, or other modalities can be added. Therefore, the present invention is not limited to any single modality. For example, each treatment device described above can be used in conjunction with a rigid endoscope, trocar, or the like as well as flexible endoscopes. Also, although particular sizes and shapes have been described with respect to the end cap, needle protection, fabric protection, etc. of a particular modality, other sizes and shapes can be used. For purposes of understanding specifications and claims, where the terms "substantially" or "approximately" are used, they should be understood as providing a range of plus or minus 20%, for example, an angle of "approximately 180 degrees" should be understood to include an angle in the range of 144 to 216 degrees. A size of "substantially 2 mm" is to be understood as including a size in the range of 1.6 to 2.4 mm. In addition, it should be assessed that different aspects of each modality can be used in conjunction with the other modality. Just as an example, the cable assemblies for the needle capture device and for the endoscopic suture device of the various modalities can be used interchangeably in the various modalities. Therefore, it will be assessed by individuals skilled in the art that yet other modifications can be made to the presented invention without deviating from the spirit and scope as claimed.

权利要求:
Claims (7)
[0001]
1. Set of needle and suture thread to be used in conjunction with a suture device having a movable needle support arm (48, 340, 740), comprising: a) a needle including, a needle tip (76 , 86, 404, 802) with a sharp end; and a needle body (74, 406, 800) which has a first end adjacent to the needle tip (76, 86, 404, 802) and a second end opposite the needle tip, b) a suture that extends into the needle body (74, 406, 800) and fixed inside it. characterized by the fact that the needle tip (76, 86, 404, 802) includes a circumferential catch groove adjacent to the sharp end, the needle body is a straight tubular body with a side wall that defines an opening for suture (88) between the first and second ends, through which said suture extends; and the second end of the needle body is provided with a retention structure within which the needle support arm is internally received coaxially so that the needle body (74, 406, 800) can be removably retained in the needle support arm (48, 340, 740).
[0002]
2. Needle and suture assembly according to claim 1, characterized by the fact that the sharp end of the needle tip is defined by at least one tapering thinning.
[0003]
3. Needle and suture assembly according to claim 1, characterized in that the suture thread includes the first and second ends, and the first end is contained entirely within the needle body (74, 406 , 800) and the second end is outside the needle body (74, 406, 800).
[0004]
4. Needle and suture assembly according to claim 3, characterized by the fact that the needle body (74, 406, 800) is a cylindrical tubular body and defines a suture hole and a flap. suture retention, the suture extends through the suture hole and said suture retention flap is plastically deformed in an interior of the tubular body to secure the first end of the suture within the body of needle (74, 406, 800).
[0005]
5. Needle and suture set according to claim 1, characterized by the fact that the needle body (74, 406, 800) is a cylindrical tubular body.
[0006]
6. Set of needle and suture thread according to claim 5, characterized by the fact that the retention structure is defined by at least one flap cut in said tubular body and plastically deformed in an interior of the tubular body.
[0007]
7. Needle and suture assembly according to claim 5, characterized in that the needle tip (76, 86, 404, 802) includes a flap groove, said needle body (74, 406 , 800) includes at least one tip flap defined in the tubular body and plastically deformed towards an interior of the tubular body so as to fit in the flap groove and fix the needle tip (76, 86, 404, 802) at the first end the needle body.

类似技术:

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法律状态:
2018-12-11| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2019-10-08| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-09-24| B07A| Application suspended after technical examination (opinion) [chapter 7.1 patent gazette]|

---

2021-02-23| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2021-04-27| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 07/05/2012, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US201161483679P| true| 2011-05-08|2011-05-08|

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US61/483,679|2011-05-08|

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US201161495970P| true| 2011-06-11|2011-06-11|

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